In order to allow you to reach the best refurbishing performance, Balloffet is offering you his know-how in the dies maintenance and machines use.
Depending on your needs, some dedicated training lessons are given by our technicians, in our training center or in your factory.
Modules: Balloffet Group Knowledge
Introduction of the BALLOFFET group
- The historical site, the subsidiaries, the markets
- The Balloffet technical and commercial strengths in the world.
Balloffet workshop visit
- The various departments
- The manufacturing process
Modules: Dies knowledge and maintenance
Diamond drawing dies
- The monocrystalline diamond dies (natural and synthetic)
- The polycrystalline diamond dies (blanks, grain sizes…)
- The various die parts and their importance for the drawing
Optical control of the dies
- Binocular dies check – Tracking of the various die parts
- Shape knowledge : Angles, bearing length
- Surface finish check
- Die wear and operations to be made
Control means and methods
- Diameter and roundness measurement : Micrometer – laser – weight – optical
- Elongation measurement
- Shape control : laser, mould, pictures, Conoptica
Modules die repair
Die repair steps
- Wear and defects analysis
- Shaping
- Calibration
- Polishing
- Diameter and surface finish control
Die repair equipment presentation
- Ultrasonics machines
- Wire machines
- Control equipment : Binocular microscopes, pulling bench, diameter control
- Cleaning equipment
Abrasive powders
- Applicable grain sizes
- Oil mix – Water mix – Diamond suspensions
Devices maintenance and set up
- Ultrasonics machines
- Wire machines
- Other equipment
Practical exercice of die refurbishing
- Mono and polycrystalline diamond dies
- Refurbishing and control equipment use
Modules: Knowledge and maintenance of the extrusion tool
- Diamond guides and tips
- Tungsten carbide, steel, hastelloy…guides and tips …
- Advantages of the Balloffet extrusion tools
- Range of diameters
Ask us in order to build some dedicated training program, depending on your needs and goals